With mine, after I'd taken it apart the second time I used some tape to hold it together until I've completely finished (yet to happen!).
I got the soapy water tip from a Youtube video. I can't find it now but I think it was someone who was connected to one of these Chinese keyboard manufacturers. If the silicone rubber isn't ripped and the dot is still in place and not worn I think soapy water should be enough. I did see some repair videos where the dot had been worn off, must have been some heavy hitters. I think the idea is to thoroughly clean any debris out that would fall onto and mess up the contact.
Sounds like you had the same trouble refitting the scanning PCB. Good tip with the paper clip. I had to take the rails off as the red mist was descending by that point. As I was doing it I thought this is probably how it was assembled in the factory, the PCB would go on then the rails.
As for the screws into plastic, yes they're a bit dodgy - the outer case ones seem the most fragile to me. Hope you have noticed there are two self-tapper sizes, the ones along the front by the keys are short ones. If the threaded holes got really chewed up or cracked I think some epoxy putty (Milliput here in the UK) would fix it well.